Forging Small Parts

 Description：

  • High Precision: The mold cavity strictly defines the shape of the part, so mold forging can achieve high dimensional accuracy and surface finish, reducing subsequent machining workload, which is particularly prominent in forging small parts.
  • Efficient Production: Suitable for batch and mass production, it can quickly form parts of complex shapes, greatly improving production efficiency compared with open die forging, especially for standardized forging small parts.
  • Excellent Mechanical Properties: The metal blank undergoes full plastic deformation in the mold, which refines the grain structure, eliminates internal defects, and enhances the strength, toughness, and wear resistance of the parts.
  • Wide Material Adaptability: It can process various metals such as carbon steel, alloy steel, stainless steel, aluminum alloy, and copper alloy, meeting the material requirements of different industrial parts.

 

Application Fields：

  • Automotive Industry: The largest application field of mold forging. It is used to produce a large number of auto parts, including connecting rods, crankshafts, gears, and a variety of forging small parts such as valve lifters and piston pins, which are crucial to the performance and safety of automobiles.
  • Aerospace Industry: Used to manufacture high-precision and high-strength components, such as turbine blades, landing gear parts, and some forging small parts in aircraft engines. The strict quality requirements of the aerospace field are fully met by the precision and reliability of mold forging.
  • Mechanical Equipment Industry: Forging small parts such as bearings, shafts, and gears in general machinery, agricultural machinery, and precision machinery are mostly produced by mold forging, ensuring the stability and service life of the equipment during operation.
  • Hardware and Fastener Industry: Mass-produced high-strength bolts, nuts, rivets, and other forging small parts rely on mold forging to achieve standardized production, ensuring product consistency and load-bearing capacity.
  • Medical Equipment Industry: Precision forging small parts in medical instruments, such as components of surgical tools and orthopedic implants, are manufactured by mold forging to ensure dimensional accuracy and biocompatibility of materials.

Equipments：

Forging & Heat Treatment Equipment List：

Name & Description	Forging Handling Capacities	Quantity
3150 Tons Free Forging Hydraulic Press	Max. Single Forging in 28 Tons	1
5000mm Diameter Rolling Forging Machine	Max. Single Forging in 16 Tons	1
8 Tons Free Forging Hummer	Max. Single Forging in 7.5 Tons	1
6 Tons Free Forging Hummer	Max. Single Forging in 5.5 Tons	1
5 Tons Free Forging Hummer	Max. Single Forging in 4.5 Tons	1
60 Tons Forging Handling Operator	Max. Single Forging in 45 Tons	1
10 Tons Forging Handling Operator	Max. Single Forging in 7.5 Tons	1
80 Tons Crane	Max. Single Ingot in 80 Tons	1
60/30 Tons Crane	Max. Single Ingot in 60 Tons	1
30/10 Tons Crane	30/10 Tons	4
Trolley Heat Furnace	5000*1500*1200 mm	3
Trolley Heat Furnace	8000*2000*1600 mm	3
Trolley Heat Furnace	6500*1500*1200 mm	3
Vertical Heat Furnace	Ø2500*10000 mm	2
Total Forging Equipment Quantity		24

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